WELL HOLE CONTROL APPARATUS, METHOD FOR SEALING A WELL HOLE, AND, METHOD FOR MAINTENANCE OF THE INSI

专利摘要:
wellbore control apparatus, a method for sealing a wellbore, and, a method for maintaining the interior of a wellbore control apparatus. The invention relates to a wellbore control apparatus, system and method for sealing a wellbore. the invention relates to a wellbore control apparatus (20) comprising a housing (27) having a guide element (36) defining a path, the housing defining a through hole (23) for receiving a tubular, a first door (64a) and a second door (64b) located within the housing, the first and second doors being adapted to engage with the guide element. in use, the first and second ports are movable along the path defined by the guide element in a direction substantially transverse to the through hole between an open position of the through hole and a closed position of the through hole. the wellbore control apparatus comprises a first seal seat (42) for forming a first seal with the first port in the closed position to seal the through hole. the wellbore control apparatus may include a second seal seat (44). the second sealing seat may be adapted to form a second seal with the second port in the closed position to seal the through hole.
公开号:BR112015031290B1
申请号:R112015031290-0
申请日:2014-06-16
公开日:2021-08-10
发明作者:Stuart Ellison
申请人:Enovate Systems Limited；
IPC主号:

专利说明:

[001] The present invention relates to a wellbore control system for sealing a wellbore and particularly, but not exclusively, for sealing a wellbore, through which a tubular, such as an examination conduit thorough or drilling or intervention tool passes.
[002] In the oil and gas industry, production or exploration wells are provided with one or more wellbore control devices, such as an eruption preventive controller or riser control device, to seal the well in the event of an emergency in order to protect personnel and the environment.
[003] Most wellbore control devices are known as blowout preventive controllers (BOPs) and include multiple sets of rams. There are three basic types, tube rams to close around a tube or tubular passing through the wellbore control device, blind rams to seal the wellbore in the absence of a tubular passing through the device and shear rams, to cut through any tubular present in the wellbore. All ram assemblies are mounted particularly in the wellbore, which is vertically oriented. In the event of an eruption in an overpressure situation within the wellbore, shear rams can be activated to cut a tubular disposed within the wellbore and passing through the wellbore control device and thereby seal the wellbore and prevent leakage of well fluids. Shear rams are actuated to move in a horizontal plane and are actuated by the line pistons. Most existing BOPs and wellbore control devices have numerous drawbacks, for example sealing is generally achieved using elastomeric seals and these seals can be limited with more aggressive wells with high temperature, high pressure fluid requiring containment . In addition, the existing in-line piston structure creates a very large and heavy structure, which can be difficult to maneuver and expensive to manufacture.
[004] Improved sealing of a wellbore can be achieved using valves to seal the through hole, but most available valves, such as ball valves with a hardened cutting edge, can only cut through a very limited range of tubulars or conduits and generally most of these have a relatively small diameter of 5.08 to 7.62 centimeters (2 to 3 inches), such as a serpentine pipe.
[005] UK patent GB2454850B describes a wellbore control valve that is more compact than traditional BOPs, in which the gates and cutters are arranged in parallel, to reduce the overall length of the device. The operation of the actuators pulls the cutting blades and doors through the through hole in opposite directions to provide a shear force to cut tubulars in the wellbore and subsequently the doors to seal the well and engage two separate seals to provide independent seals metal with metal.
[006] It is desirable to provide further modifications to the aforementioned wellbore control device, to provide further improvement of the seal, seal maintenance and replacement and general maintenance of the device.
[007] According to a first aspect of the present invention, there is provided a wellbore control apparatus, comprising: a housing having a guide element defining a path, the housing defining a through hole for receiving a tubular; a first door tapered and a second tapered door located within the housing, the first and second doors being adapted to engage with the guide element, wherein in use the first and second doors are movable along the path defined by the guide element in a substantially transverse direction. to the through hole between an open position of the through hole and a closed position of the through hole; and a first sealing seat for forming a first seal with the first door in the closed position to seal the through hole.
[008] The wellbore control apparatus may include a second seal seat. The second sealing seat can be adapted to form a second seal with the second door in the closed position to seal the through hole.
[009] The first and/or second seal can minimize or prevent the flow of fluids, such as wellbore fluids, through the through hole.
[0010] The guide element can be arranged, in use, to drive the first and/or second door into sealing engagement with the respective first and/or second sealing seat in the closed position. For example, in the closed position the first and/or second door may contact the respective first and/or second seal seats to form the first and/or second seals. By arranging the guide element in order to drive the first and/or second doors into sealing engagement with the respective first and/or second sealing seats, the through hole can be sealed when the first and/or second door is in the closed position. Alternatively or additionally, the through hole can be sealed when both the first and second doors are in the closed position.
[0011] The guide element can cause displacement of the first and/or second door, in a direction perpendicular to the substantially transverse movement of the first and/or second door, when the first and/or second door are moved from the open position to the closed position . The displacement of the first and/or second door, caused by the guide element, can be in a direction parallel to the through hole. Displacement of the first and/or second port may create a deflection of material within the respective first and/or second seal seat, which may energize the first and/or second seal.
[0012] The guide element can drive the first and second door, so that the first and second door provide the first and second seal independently of each other in the closed position. By arranging the first and second ports to independently seal the through hole in the closed position, a failure-free wellbore control apparatus can be provided.
[0013] The tapering of the first and second doors can allow the first and second doors to coat, for example, when the first and second doors are in the closed position.
[0014] The guide element can be arranged in the enclosure in a direction substantially transverse to the through hole. The guide element can be angled or retracted with respect to a longitudinal axis of the housing. The guide element can be arranged within the housing to define an acute angle to the longitudinal geometric axis of the housing.
[0015] In some embodiment, the guide element may have a bulge, recess and/or groove, for example, a bulge, recess and/or elongated groove. The bulge, recess and/or groove may be arranged in the housing in a direction substantially transverse to the through hole. In other examples, the guide element may have a plurality of protrusions, recesses and/or grooves, e.g. eg bulges, recesses and/or elongated grooves. The plurality of protrusions, recesses and/or grooves may be arranged in the housing in a direction substantially transverse to the through hole. Each protrusion, recess and/or groove of the plurality of protrusions, recesses and/or grooves can be arranged parallel to each other.
[0016] The accommodation may include one or more guide elements. In some embodiment, the housing may comprise a first and a second guide element. The first and second guide elements can be provided in the housing in order to oppose each other. For example, the first and second guide elements may be provided on two opposite surfaces within the housing.
[0017] The first and/or second door can be adapted to engage with the guide element. The first and/or second door may include an engaging element. The engaging element can be provided on the first and second ports. The engagement element can be arranged to mate, interoperate and/or coat as a guide element of the housing. In some embodiments, the engaging member may have another bulge, recess and/or groove, e.g. eg for joining, interoperating and/or co-coating with the respective protrusion, recess and/or groove of the guide element. In other embodiments, the engaging member may have a plurality of other protrusions, recesses and/or grooves, e.g. eg for joining, interoperating and/or co-coating with the respective plurality of protrusions, recesses and/or grooves of the guide element. In some embodiments, the engagement member is in-line or in-line with the taper of the first and/or second port.
[0018] The first and/or second door may include one or more engaging elements. The plurality of engaging elements may be arranged to mate, interoperate and/or coat with one or more guide elements of the housing. In some embodiments, the first and/or second door may have a first and a second engagement element. The first and second engaging elements may be provided on opposite sides or surfaces of the first and/or second doors. The first and second engagement elements may be provided on the first and/or second ports to mate, interoperate and/or coat with the respective first and second guide elements of the housing.
[0019] The engagement element can be arranged over the first and second doors along the length or in a longitudinal direction of the first and/or second doors. The engaging element can be angled or offset with respect to a longitudinal geometric axis of the first and/or second door. The engaging element can be arranged on the first and/or second door to define an acute angle to the longitudinal geometric axis of the first and/or second door.
[0020] In some embodiments, the acute angle defined by the engagement element may be the same as the acute angle defined by the guide element. In other embodiments, the acute angle defined by the engagement element may differ from the acute angle defined by the guide element.
[0021] The first and/or second door may include first and/or second metal door. The first and/or second seal seat may include metal first and/or second seal seat. In the closed position, the first and/or second port engages or contacts the respective first and/or second seal seat to form a respective first and/or second metal-to-metal seal.
[0022] In the closed position, the first and/or second door and/or the first and/or second engagement element may engage or contact the guide element and/or the housing to form another first and/or second seal, p . a further first and/or second metal-to-metal seal between the first and/or second door and the guide element and/or housing.
[0023] The first and/or second door may include a respective first shear element and/or a respective second shear element. The first and/or second shear element may be provided at one end of the respective first and/or second port. The first and/or second shear element may be adapted to cut a tubular contained in the through hole. For example, when the first and/or second door moves from the open position to the closed position, the first and/or second shear element can cut the tubular contained in the through hole.
[0024] The wellbore control apparatus may include a first door driver and/or a second door driver. The first and/or second door trigger can be included in the housing. The first and/or second door actuator may be coupled to the respective first and/or second door to move the first and/or second door between the open and closed position.
[0025] According to a second aspect, there is provided a wellbore control apparatus, comprising: a housing defining a through hole for receiving a tubular; a first door and a second door being movable in a direction transverse to the hole between an open position of the through hole and a closed position of the through hole, in use. a first actuator part, the first actuator part comprising a first door actuator coupled to the first door, for moving the first door between the open and the closed position; a second actuator part, the second actuator part having a second door actuator coupled to the second door, for moving the second door between the open and closed position; and a coupling arrangement for securing and/or securing the first and second actuator parts together.
[0026] The first and/or second actuator parts may be part of the housing. The first and second actuator parts, on the other hand, defined as pistons, can be coaxially arranged within the housing. The first and second actuator parts can be provided external to the through hole.
[0027] The coupling arrangement can be arranged to bias and/or pull the first and second parts together. The coupling arrangement can be arranged to bias and/or pull the first and second actuator parts together, in a longitudinal direction of the housing. The coupling arrangement may bias and/or pull the first and second actuator parts into and/or towards the through hole. The coupling arrangement may exert or apply an inwardly directed force and/or load, e.g. e.g., a force and/or load towards the through hole, in the first and second actuator parts.
[0028] In use, the first and second actuators can be at least partially actuated outwards when the first and second doors move from the open to the closed position of the through hole. The first and second actuators may exert or apply a force and/or load directed to, e.g. e.g., a force and/or load directed away from the through hole of the first and second actuator parts in use. For example, when the first and second actuator, i.e. pistons, move the respective first and second door to the closed position, an outwardly directed force and/or load can act on the first and second actuator part.
[0029] In use, a force and/or load exerted by the coupling arrangement on the first and second actuator part may be in an opposite or inverse direction to a force and/or load exerted on the first and second actuator part by the first and second trigger, p. eg when the first and second doors are moved to the closed position.
[0030] In use, the coupling arrangement can provide a load path for the forces and/or loads acting on the first and second actuator parts and/or the housing. In use, the coupling arrangement can minimize or prevent movement, such as outward movement of the first and second actuator parts, when the first and second ports are moved or actuated from the open position to the closed position of the through hole by the respective first and second piston moving away from the through hole.
[0031] The coupling arrangement can be provided external to the through hole. The coupling arrangement may extend in a longitudinal direction of the enclosure, first and/or second actuator part. The coupling arrangement may comprise one or more elongated members. Each of the one or more elongate members may comprise a first part and a second part. Each first part of the one or more elongate members may be provided over or extend from the first actuator part. Each second part of the one or more elongate members may be provided over or extend from the second actuator part. Each first and second part of the one or more elongated members can be arranged to oppose each other. In some examples, each first and second portion of the one or more elongate members may comprise a thread, such as a screw thread or the like.
[0032] The coupling arrangement may comprise one or more connecting members. The one or more connecting members may be adapted to connect the respective first and second parts of the one or more elongate members together. Each or more of the connecting members may have another first and second thread, such as a screw thread or the like. The first and second threads of each of the one or more connecting members may engage and/or mate with the threads of each of the first and second portions of the one or more elongate members.
[0033] The one or more connecting members can be adapted to adjust and/or vary the voltage acting between the first and/or second actuator part. For example, the one or more connecting members may be adapted to adjust and/or vary the tension acting between the respective first and second portions of the one or more elongate members and/or between the first and second actuator portions. For example, the tension between the first and second part of the one or more elongate members and/or the first and second actuator parts can be varied, for example, by moving or rotating the one or more connecting members to move or pulling the first and second actuator parts together or moving or rotating the one or more connecting members to release tension between the first and second actuator parts.
[0034] The details defined above, in relation to the first aspect, can be applied to the second aspect.
[0035] According to a third aspect of the present invention, there is provided a wellbore control apparatus comprising: a housing having a guide element defining a path, the housing defining a through hole for receiving a tubular; a first port and a second door located within the housing, the first and second doors being adapted to engage with the guide element, wherein, in use, the first and second doors are movable along the path defined by the guide element in a direction substantially transverse to the through hole between an open position of the through hole and a closed position of the through hole; and a first sealing place for forming a first seal with the first door in the closed position to seal the through hole.
[0036] The wellbore control apparatus may include a second sealing seat. The second sealing seat can be adapted to form a second seal with the second door in the closed position to seal the through hole.
[0037] The first and/or second seal can minimize or prevent the flow of fluids, such as wellbore fluids, through the through hole.
[0038] The guide element can be arranged, in use, to drive the first and/or second door into sealing engagement with the respective first and/or second sealing seat in the closed position. For example, in the closed position, the first and/or second door may contact the respective first and/or second seal seats to form the first and/or second seals. By arranging the guide element in order to drive the first and/or second door into sealing engagement with the respective first and/or second sealing seat, the through hole can be sealed when the first or second door is in position closed. Alternatively or additionally, the through hole can be sealed when both the first and second doors are in the closed position.
[0039] The guide element can cause displacement of the first and/or second door, in a direction perpendicular to the substantially transverse movement of the first and/or second door, when the first and/or second door are moved from the open position to the closed position . The displacement of the first and/or second door caused by the guide element can be in the direction parallel to the through hole. The displacement of the first and/or second port can create a material deflection within the respective first and/or second seal seat, which can energize the first and/or second seal.
[0040] The guide element can drive the first and second door, so that the first and second door provide the first and second seal independently of each other in the closed position. By arranging the first and second ports to independently seal the through hole in the closed position, a failure-free wellbore control apparatus can be provided.
[0041] The guide element can be arranged in the housing in a direction substantially transverse to the through hole. The guide element can be angled or retracted with respect to a longitudinal axis of the housing. The guide element can be arranged within the housing to define an acute angle to the longitudinal geometric axis of the housing.
[0042] In some embodiments, the guide element may have a bulge, recess and/or groove, e.g. eg, a bulge, recess, and/or elongated juice. The bulge, recess and/or groove may be arranged within the housing in a direction substantially transverse to the through hole. In other embodiments, the guide element may have a plurality of protrusions, recesses and/or grooves, e.g. eg bulges, recesses and/or elongated grooves. The plurality of protrusions, recesses and/or grooves may be arranged in the housing in a direction substantially transverse to the through hole. Each protrusion, recess and/or groove of the plurality of protrusions, recesses and/or grooves can be arranged parallel to each other.
[0043] The accommodation may include one or more guide elements. In some embodiment, the housing may comprise a first and second guide element. The first and second guide elements can be provided in the housing so as to oppose each other. For example, the first and second guide elements can be provided on two opposite surfaces within the housing.
[0044] The first and/or second door can be adapted to engage with the guide element. The first and/or second door may include an engaging element. The engaging element can be provided on the first and/or second port. The engagement element can be arranged to mate, interoperate and/or coat with the housing guide element. In some embodiments, the engaging member may have another bulge, recess and/or groove, e.g. eg to bond, interoperate and/or coat with the housing guide element. In some embodiments, the engaging member may have another bulge, recess and/or groove, e.g. eg to bond, interoperate and/or coat with the respective protrusions, recess and/or groove of the guide element. In other embodiments, the engaging member may have a plurality of other embodiments, recesses and/or grooves, e.g. e.g., to mate, interoperate and/or coat with the respective plurality of protrusions, recesses and/or grooves of the guide element. In some embodiments, the engagement member is in-line or in-line with the taper of the first and/or second port.
[0045] The first and/or second door may include one or more engaging elements. The plurality of engaging elements can be arranged to mate, interoperate and/or coat with one or more of the housing guide elements. In some embodiments, the first and/or second door may have a first and a second engagement member. The first and second engaging elements may be provided on opposite sides or surfaces of the first and/or second door. The first and second engagement elements may be provided on the first and/or second port to mate, interoperate and/or coat with respective first and second housing guide elements.
[0046] The engaging element can be arranged on the first and/or second door along the length or in a longitudinal direction of the first and/or second door. The engaging element can be angled or offset with respect to a longitudinal geometric axis of the first and/or second door. The engaging element can be arranged over the first and/or second door to define an acute angle to the longitudinal geometric axis of the first and/or second door.
[0047] In some embodiments, the acute angle defined by the engagement element may be the same as the acute angle defined by the guide element. In other embodiments, the acute angle defined by the engagement element may differ from the acute angle defined by the guide element.
[0048] The first and/or second port may be tapered or include a taper. Tapering can allow the first and second doors to coat each other, for example, when the first and second doors are in the closed position. In some embodiments, the engagement member is in-line or in-line with the taper of the first and/or second port.
[0049] The first and/or second door may include first and/or second metal seals. The first and/or second sealing seat may include a first and/or second metal sealing seat. In the closed position, the first and/or second door may engage or contact a respective first and/or second seal to form a respective first and/or second metal-to-metal seal.
[0050] In the closed position, the first and/or second door and/or the first and/or second engagement element may engage or contact with the guide element and/or the housing to form another first and/or second seal, for. a further first and/or second metal-to-metal seal between the first and/or second door and the guide element and/or housing.
[0051] The first and/or second door may include a respective first shear element and/or a respective second shear element. The first and/or second shear element may be provided at one end of the respective first and/or second port. The first and/or second shear element may be adapted to cut a tubular contained in the through hole. For example, when the first and/or second door moves from the open position to the closed position, the first and/or second shear element can serve the tubular contained in the through hole.
[0052] The wellbore control apparatus may include a first door driver and/or a second door driver. The first and/or second door trigger can be included in the housing. The first and/or second door actuator may be coupled to the first and/or second door to move the first and/or second door between the open and closed position.
[0053] The characteristics defined above in relation to the first and/or second aspect can be applied to the third aspect.
[0054] According to a fourth aspect of the present invention, there is provided a method for sealing a wellbore, the method comprising: providing a wellbore control apparatus according to the first aspect of the present invention; the first and/or second door in a direction transverse to a through hole from an open position of the through hole to a closed position of the through hole; engaging the first port with a first sealing seat and forming a first seal between the first port and first sealing seat, to seal or close the through hole.
[0055] The first seal can prevent or minimize the flow of fluid, such as wellbore fluids, through the through hole.
[0056] The method may include driving or moving the first door along a path defined by a guide element. The guide element may be located in a housing of the wellbore control apparatus. The guide element can drive the first port into sealing engagement with the first sealing seat.
[0057] The method may include engaging the second port with a second sealing seat.
[0058] The method may include forming a second seal between the second port and the second seal seat, to seal or close the through hole.
[0059] The method may comprise driving or moving the second door along the path defined by the guide element. The guide element can guide the second port into sealing engagement with the second sealing seat.
[0060] The characteristics defined above in relation to the first, second and/or third aspect can be applied to the fourth aspect.
[0061] According to a fifth aspect, there is provided a method for connecting, securing and/or affixing together the first and second actuator part of a wellbore control apparatus, the method comprising: providing a wellbore control apparatus wellbore in accordance with the third aspect of the present invention; and connect, secure and/or secure together the first and second driver parts, employing a coupling arrangement.
[0062] The step of connecting, securing and/or securing together the first and second actuator part may include connecting the first and second part of one or more elongate members together, provided in or extending from the respective first and second actuator part , for example, by one or more connection members. In some embodiments, each first and second part of the one or more may have a thread, such as a screw thread or the like. Each or more of the connecting members can have a first and second thread. The first and second threads of each of the one or more connecting member may engage and/or mate with threads of each of the first and second elongate member.
[0063] The method may include minimizing and/or limiting movement, such as outward movement, of the first and second actuator part, e.g. e.g., when the first and second doors are moved or actuated from the open position to the closed position of the through hole, by the respective first and second actuators. The force and/or load exerted by the coupling arrangement on the first and second actuator parts may be in an opposite or reverse direction to a force and/or load exerted on the first and second actuator parts by the first and second actuators, when the first and second doors are moved or actuated from the open position to the closed position of the through hole.
[0064] The method may include adjusting and/or varying the tension acting between the respective first and second parts of the one or more elongated members and/or between the first and second actuator parts. For example, the tension between the first and second part of the one or more elongate members and/or the first and second actuator part can be varied, for example, by moving or rotating the one or more connecting members, to moving or pulling the first and second together or moving or rotating the one or more connecting members to release tension between the first and second actuator parts.
[0065] Details defined above in relation to the first, second, third and fourth aspect can be applied in the fifth aspect.
[0066] According to a sixth aspect of the present invention, there is provided a coupling arrangement for connecting, securing and/or fastening together the first and second driver part of a wellbore control apparatus, according to the second aspect of the invention.
[0067] The coupling arrangement may comprise any of the features of the second and/or fourth aspect.
[0068] According to a seventh aspect of the present invention, there is provided a wellbore control apparatus comprising a housing defining a through hole, the through hole adapted to receive a tubular, first and second port, each having a shear element located within the housing, the doors being movable in use, in different directions transverse to the through hole between a through hole open position and a through hole closed position, to shear a tubular located within the through hole. ticket; and a first sealing seat, for forming a seal with a first port in the closed position of the through hole to seal the through hole; the housing having first and second door actuator coupled to the respective first and second door to move said first and second door between the open and closed position, the door actuators each having a removable element to provide access to the interior of the apparatus. wellbore control.
[0069] Preferably, there is a second sealing seat to form a seal with the other of said ports.
[0070] Conveniently, each driver is substantially hollow and has an end plate coupled to it, the end plate being independently removable.
[0071] Preferably, said first and second doors are tapered, so that, in use, when said doors move to a closed position, the tapered doors slide together to cause displacement parallel with the through hole and cause the surfaces of ports adjacent to the seals contact the seals and energize the seal.
[0072] Conventionally, said sealing seats are metal and said doors are metal, so that the contact of the doors with the sealing seats provides a metal-to-metal seal when the apparatus is activated and the doors are closed. Also the sealing seat contact with the housing provides metal-to-metal seals.
[0073] Preferably also, said first and second door actuator are lockable in an open position or in a closed position. Conveniently, this is achieved by providing a plurality of spring-loaded pins, which are prone to engage receiving positions in said actuator, said pins being hydraulically movable to a release position, when it is desired to move said doors between said open positions and closed.
[0074] The characteristics defined above in relation to the first, second and/or third aspect can be applied in the seventh aspect.
[0075] According to the eighth aspect of the invention, there is provided a wellbore control apparatus comprising a housing defining a through hole, the through hole adapted to receive a tubular, first and second shutoff port located within of the housing, the doors being movable, in use, in different directions across the through hole between an open through hole position and a closed through hole position, to shear a tubular located within the through hole in a first seat sealing to form a seal with one of the ports in the closed position of the through hole, to seal the through hole; the housing having first and second door actuators coupled to the respective first and second door, for moving the first and second door between a wellbore open position and a wellbore closed position, each of the actuators having a removable element for providing access to the interior of the wellbore control apparatus, said removable element being coupled to a shear ram assembly.
[0076] Conveniently, said shear ram assembly comprises a driving part, a displacement block part, a cutting blade and a sealing port. Preferably also, each of said sealing ports is tapered.
[0077] Preferably, said seals are metal seals and said doors are metal, thus providing metal to metal seals, when said wellbore control apparatus is in the closed position.
[0078] Conveniently, said removable element is attached to a hollow piston actuator.
[0079] Preferably, said removable element is coupled to said hollow piston, actuated by means of a plurality of C-rings, which are arranged in grooves between said removable element and said actuator. Conveniently, there are slots spaced apart in each of said actuator and said removable element and a C-ring is disposed in each respective pair of slots to ensure that said removable element is securely attached to said actuator. Conveniently, said actuator or said removable element has a plurality of slots based around the periphery to receive elements to displace the C-rings to release the removable element from the actuator and thus allow the removable element with associated shear ram assembly is removed from the wellbore control apparatus.
[0080] Conveniently, slots are placed around the periphery to receive wedges to displace the C-rings.
[0081] Alternatively, rotating cam means may be provided with cam surfaces, to engage with the C-rings, such that rotation of the cam-containing element causes the cam surfaces to contact the C-rings and, in response to displacement of the cam surfaces, the C-rings will be displaced into the grooves to allow the removable end member and associated shear ram assembly to be removed from the wellbore control apparatus.
[0082] The characteristics defined above in relation to the first, second, third and/or seventh aspect can be applied to the eighth aspect.
[0083] According to a ninth aspect of the invention, there is provided a mechanism for locking the position of a reciprocating piston with a hydraulic cylinder, said mechanism comprising a housing defining a volume for receiving a piston, said piston being movable within the volume between the first and second positions, so that in a first position it defines a first volume for extending the piston and in the second position it defines a second volume for retracting the piston, said piston and said housing having a sealing arrangement separating said first and second volumes to create a third volume being disposed between said piston seals and said third volume moving with movement of said piston, each of said first, second and third volumes being coupled to hydraulic ports for receiving hydraulic fluid under pressure , said piston having spaced apart recesses, for receiving at least one locking pin for locking said piston in said closed position or and a fixed position. not open, said at least one locking pin being normally prone to engage with the recess of said piston, to lock said piston in a first or second position and said locking pin being displaceable by hydraulic pressure actuation in said third volume, to biasing said locking pin against a spring load and allowing pressure to be applied to said first volume or said second volume to displace said piston within said housing.
[0084] Said housing is cylindrical and there are a plurality of spring-prone locking pins equally arranged around the periphery of the housing, for engagement with the respective recesses of said cylindrical piston.
[0085] According to a tenth aspect of the invention, another coupling arrangement is provided for coupling a first body and a second body together, both bodies being circular and one body being indicated as the female body and the other body being indicated like the male body, the female body having an inner circular surface having a plurality of spaced apart grooves therein and the male body also having a circular surface of substantially the same diameter as the inner surface of said female body and having an equal number of similarly sized grooves , said grooves of said male and female bodies being equally spaced apart and being adapted to receive a C-ring, which is installed in the grooves of said male or female body, a plurality of slits located in one or the other of said male body or said body female, which interact with the circumferential slots, the slots being adapted to receive a plurality of elements for engaging with the C-rings in said ra. circumferential grooves and displacing said C-rings to allow the male and female bodies to be disengaged.
[0086] Alternatively, the axial slots are replaced by shafts containing cam surfaces to fit with the grooves, so that rotation of the shafts causes the cam surfaces to displace the C-rings and allow the male and female elements to be disengaged .
[0087] According to an eleventh aspect of the invention, there is provided a method of maintaining the interior of a wellbore control apparatus, according to the first aspect of the invention, said method comprising the steps of removing an end cap of a wellbore control apparatus, said end cap being coupled to a shear ram assembly, removing said end cap and said shear ram assembly, to allow replacement of a cutting ram, a seal port or a valve seal.
[0088] Preferably, the method includes uncoupling the end cap from a hollow cylinder driver, using wedges to displace the C-rings. Alternatively, the method includes decoupling the end cap from a hollow cylindrical driver, using surfaces cam to shift locking C-rings.
[0089] Preferably also included is a method of improving a metal-to-metal sealing arrangement, using a wellbore control apparatus, comprising providing metal sealing doors with tapered surfaces, in response to closing said apparatus. of wellbore control, energizing the metal-to-metal seal between a top metal seal and a first port surface and between a base metal seal and a port surface, so that the seals are in a high state compressive preload.
[0090] Preferably, also said first and said second sealing seat engage with the housing to form further metal-to-metal seals.
[0091] It is to be understood that the details defined above, in accordance with any aspect of the present invention, or below, in relation to any specific embodiment of the invention, may be used, alone or in combination with any other defined detail, in any other aspect or embodiment of the invention.
These and other aspects of the invention will become evident from the following description, when taken in combination with the accompanying drawings, in which: Fig. 1 is a perspective view of a well control system with an apparatus Fig. 2 is an enlarged view of the wellbore control apparatus shown in Fig. 1, with the device in the open position. Fig. 3a is a vertical sectional view, taken through the apparatus of Fig. 2, on lines 3-3 of Fig. 2, with the shear rams and sealing ports removed. Fig. 3b is an enlarged view of part of Fig. 3a Fig. 3c is a vertical sectional view taken through the apparatus of Fig. 2 at lines 4-4; Fig. 4 is a cross-sectional view taken through the apparatus shown in Fig. 2 at lines 4 -4; Fig. 5 is a cross-sectional view through the device of Fig. 2, taken on lines 3-3; Fig. 6 is a vertical sectional view. , taken through the device of Fig. 2, at lines 5-5; Fig. 7a is a vertical sectional view, similar to Fig. 3a, illustrating a lower shear ram and door, having a cutting blade, of the apparatus. of Fig. 1 in the open position. Fig. 7b is an enlarged isometric view of the lower door of Fig. 7a; Figs. 8a and 8b are vertical sectional views, similar to Fig. 7a, showing the lower door being driven by a guide element to seal a hole. well in the closed position of the apparatus of Fig. 1; Fig. 9a is a vertical sectional view similar to Fig. 8a., showing the upper and lower doors being actuated by the guide element to seal the well hole in the closed position of the apparatus. of Fig. 1; Fig. 9b is a cross-sectional view similar to Fig. 5, in the closed position of the apparatus of Fig. 1; Fig. 10 represents the wellbore control apparatus of Fig. 2, but with the actuators moved so that the device is in the closed position to seal the wellbore; Fig. 11 is a cross-sectional view similar to Fig. 9b, but with no guide element present, in accordance with an embodiment of the present invention Fig. 12 is a vertical sectional view similar to Fig. 9a, but with no guide element present, in accordance with an embodiment of the present invention; Fig. 13 is a view similar to Fig. 8, but with no guide element present and with an end joint plate and door rod attached and sealing door shown removed. Fig. 14a and 14b are vertical sectional views through the wellbore control apparatus, with the doors actuated in the open position as shown in Fig. 14a and in the closed position as shown in Fig. 14b. Fig. 15a is a sectional view and vertical diagram, similar to Figs. 14a and 14b and showing diagrammatically tapered ports; Fig. 15b is an enlarged detail of part of Fig. 15a, shown in dotted outline. Fig. 16 shows a graph of the pressure relationship applied to actuators during movement of the ports for an apparatus a wellbore having parallel and tapered ports, in accordance with embodiments of the invention and to a wellbore apparatus with rams which are pushed together; Figs. 17a and 17b are views similar to Fig. 1, illustrating coupling arrangement of the wellbore apparatus, with the wellbore apparatus being in the open position as shown in Fig. 17a and in the closed position as shown in Fig. 17b. Fig. 18a and 18b represent views similar to Figs. 15a and 15b, but with door brace and door seal removed to illustrate interior accessibility. Figs. 19a, 19b, 19c, 19d and 19e depict a mechanism for locking the position of a reciprocating piston within a hydraulic cylinder, to illustrate a method that is used in locking the position of the actuators and thus the sealing ports of the apparatus of Figs. 1 to 18; Fig. 20a is an enlarged detail of part of the apparatus shown in Fig. 6 in dotted outline, in a perspective view taken in the direction of arrow 13 and showing engagement of the end plate as actuator housing; Fig. 20b represents an illustrative view of how the inserts can be used to remove an end joint plate; and Figs. 21, 21b, 21c and 21d depict the endplate with C-rings in place and illustrating, in sequence, how wedges can be inserted into the slots for engagement with the C-rings and removal of the endplate to provide access to the interior.
[0093] Reference is first made to Fig. 1 of the drawings, which represents a burst preventive controller (BOP) stack, generally indicated by reference numeral 20, consisting of a wellbore control system provided by an apparatus wellbore control device 22, in accordance with an embodiment of the present invention, having a pair of shear rams, as will be described later in detail, for closing a wellbore 23, in the event of an emergency, and two sets of tube rams 24, 26 arranged orthogonally to each other and arranged on the BOP stack 20, below the wellbore control apparatus 22.
[0094] Reference is now made to Fig. 2 of the drawings, which represent an enlarged view of the apparatus 22 shown in Fig. 1. The wellbore control apparatus consists of a housing 27 including a main steel body 28 and two cylindrical actuator housings generally indicated by reference numerals 30 and 32, which are held together by a coupling arrangement 34, which will be described in more detail below.
[0095] As will be explained in detail later, the ends 30 and 32 contain actuators for driving shear rams containing shear blades and sealing ports to move between an open position and a closed position. The actuators and rams are arranged so that, for the position shown in Figure 2, the doors are in the open position and hole 23 is open, as shown in dotted sketch 23a.
[0096] With reference to Figures 3a and 3b, which are vertical sections taken in lines 3 - 3 of Fig. 2, with shear rams and sealing ports removed. In this embodiment, the housing 27 includes a guide element 36, which consists of a plurality of parallel and elongated ribs 37. The guide element 36 is adapted to interact with the lower and/or upper door 64a, 64b and defines a path for the door. top and/or bottom to be moved. It is noted that in other embodiments, only one rib 37 may be provided within the housing 27. It is further noted that in the additional embodiment the guide element 36 may include one or more recesses and/or grooves.
[0097] As can be seen in Figures 3a and 3b, the ribs 37 are arranged in the housing 27 in a direction substantially transverse to the through hole 23. Here, the ribs 37 are inclined with respect to a longitudinal geometric axis A of the housing 27 The ribs 37 are arranged within the housing 27 to define an acute angle α to the longitudinal geometric axis A of the housing 27. The angle α of the ribs 37 shown in Figure 3a is not to scale and exaggerated for illustrative purposes. Here, the ribs are part of the main body 28, extending substantially transversely to the through hole. For frictional braking the coefficient of friction (μ) > sine (α). For non-friction braking μ < sine (α).
[0098] Referring to Figure 3c, this figure shows a vertical section taken on line 4-4 of Figure 2. Housing 27 has first and second guide elements 36a and 36b. Both the first and second guide elements 36a and 36b have a plurality of ribs 37. It is noted that, in other embodiments, the housing includes more or less than two guide elements 37. Here, the first and second guide elements 36a and 36a are provided in housing 27, in order to oppose, p. g ., first and second guide elements 36a and 36b are provided on two opposite surfaces of bore 23 within main body 28.
[0099] Reference is now made to Fig. 4 of the drawings, which is a vertical section taken in lines 4 - 4 of Fig. 2. It will be seen that the main body 28 defines the hole 23 and the main body has a hole profile. inner 40 within which the upper metal valve seal 42 and lower metal valve seal 44 are disposed. Between the seals 42, 44 are shown parts of the shear rams, the parts being upper and lower displacement block parts 46a and 46b , respectively, which are coupled to ram drive rods and sealing ports, as will be described in detail later. The upper displacement block is shown coupled to the cutter blade 54a. When the apparatus is actuated, the shear rams move horizontally and transverse to the wellbore 23 and, in combination with a similar blade (not shown) coupled to the lower displacement block 46a, cut any tubular passing through the wellbore , as will be described in detail later.
[00100] Reference is now made to Fig. 5 of the drawings, which is a horizontal sectional view through the apparatus shown in Fig. 2. It will be seen that the main body 28 has, at each respective cylindrical end 30 and 32, respective end caps 30a , 32a, joining plates 30b, 32b. End caps 30a, 32a are fixed to cylindrical ends 30, 32. Flanges 34a, 34b are fixed to main body 28 by super nuts and studs 36 and coupling parts 30b, 32b are attached to internal hollow pistons 66a, 68a, as will be described later. The main body structure and end plate structure approximately define the outer length of the apparatus shown in the closed position.
[00101] The flanges 34a, 34b and main body 18 define an inner chamber, generally indicated by reference numeral 52, within which shear rams, generally indicated by reference numerals 60a and 60b, are disposed.
[00102] Each shear ram 60a, 60b has a tie-rod part 62a, 62b, displacement block parts 46a, 46b and ports 64a and 64b to seal the well bore 23 when the apparatus is operated, as will be later described in detail. Also shown in Fig. 5 is the cutting blade 54a, which is generally V-shaped in plan view and which has a hardened cutting edge, made of Inconel or similar very hard material, suitable for cutting through steel tubulars, cables, ropes and the like.
[00103] Each cylindrical end 30, 32 also houses a hollow movable input piston, generally indicated by reference numeral 66a, 68a, which are coupled to respective movable external pistons 66b and 68b. It will also be seen from Fig. 5 that tie plates 30b and 32b are coupled to respective inner pistons 66a, 68a and tie plates and are also coupled to shear ram tie rods 62a and 62b, so as will be seen later described in detail, when the inner and outer pistons are actuated to move between an open and closed position, the piston rods and displacement blocks and cutter doors are moved between the open and closed positions.
[00104] Fig. 6 represents a vertical sectional view through the apparatus of Fig. 2 and in this diagram the upper and lower cutting blades 54a and 54b are shown coupled to the respective rams 60a and 60b.
[00105] With reference to Figures 7a and 7b, there is shown another vertical view through the apparatus 22 of Figure 2 and, in these figures, the lower shear ram 60b and lower door 64b, with lower cutting blade 54b, are in the open position.
[00106] As can be seen in Figure 7b, the lower door 64b has first and second engagement elements 65a and 65b, which are arranged on opposite outer surfaces 67a and 67b of the lower doors 64b for joining, interoperating and/or coercing with the ribs 37 of the first and second guide elements 36a and 36b of the housing 27. In Figure 7b, the lower door 64b has two recesses 69 provided in the outer surfaces 67a and 67b, which can engage with the ribs 47 of the enclosure 27. We note that in others embodiments the lower door 64b may comprise a single rib, recess and/or groove or a plurality of ribs, recesses and/or grooves for engagement with a respective single rib, recess and/or groove or a respective plurality of ribs, recesses and/or or guide member grooves 37.
[00107] Referring to Figure 7b, the recesses 69a, 69b are arranged in the lower door 64b, along a length or in the longitudinal direction of the lower door 64. The recesses 69a, 69b are inclined with respect to a longitudinal geometric axis B of the lower port 64b and arranged over the lower port 64b to define an acute angle β to the longitudinal geometric axis B of the lower port 64b, as illustrated in Figure 7b. The angle β shown in Figure 7b is not to scale and exaggerated for illustrative purposes. In some embodiments, the acute angle β, defined by recesses 69a, 69b, is the same as the acute angle α, defined by ribs 37.
[00108] We note that in other embodiments the acute angle β may differ from the acute angle α, but it should be understood that the recesses 69a, 69b define a groove 69c, which has sufficient spacing to accept a rib 37.
[00109] As can be seen from Figure 7b, the lower port 64b has a taper along a length of the lower port 64b. As will be further described below, taper allows the upper and lower ports 64a, 64b to coat when the upper and lower ports 64a, 64b are open, closed or in the closed position. We note that the features of the lower port 64b, described above with reference to Figure 7b, are equally applicable to the upper port 64a.
[00110] Figures 8a and 8b show the lower door 64b of Figure 7b in the closed position of hole 23. Figures 8a and 8b show the apparatus 22 actuated so that the hollow internal pistons 66a, 68a are moved outwards and plates of tension joints 30b and 32b and shear rams 60a (not shown) and 60b coupled thereto so that cutting blades 54a (not shown), 54b cut the tubular (not shown). In the extent of displacement shown in Figures 8a and 8b, the lower port 64b is shown sealing bore 23. It will be seen that the lower surface 80 of port 64b is shown contacting upper surface 82 of valve seal 44, thus providing metal seal with metal between the lower port 64b and the valve seal 44 to provide an effective metal-to-metal seal.
[00111] As illustrated in Figure 8b, the ribs 37 of the guide element 36 are arranged to guide the lower port 64b into sealing engagement with the lower valve seal 44. When the lower port 64b moves from the open position to the closed position, ribs 37 vertically displace lower door 64b. The ribs 37 create or provide a displacement component of the movement of the lower door 64b, which is perpendicular to the driving direction and parallel to the hole 23, as indicated by the arrows in Figure 8b. The vertical displacement of the lower port 64b creates a deflection of material within the adjacent valve seal 44, thereby energizing the metal-to-metal valve seal against the surface 80 of the lower port 64b. By vertically displacing the lower port 64b into sealing engagement with the lower valve seal 44, a substantially fluid-tight seal is formed between the lower port 64b and the valve seal 44, which is substantially independent of any fluids and/or pressure. of well hole. This arrangement provides a fluid hermetic metal-to-metal seal, which results in stronger and enhanced seal integrity in wellboreholes. If angle α is sufficiently acute, the friction between seat and door and door and rib will be limiting and the door will experience zero return. The door can be/will be effectively locked by friction alone.
[00112] In the closed position, the engagement elements 65a, 65b of the lower door 64b engage or contact the ribs 37 of the guide element 36 and the main body 28 to form another seal, which is a metal-to-metal seal between the lower door 64b and the guide element 36 and the main body 28.
[00113] As can be seen in Figures 8a and 8b, arranging the guide element 36 to actuate the lower and/or upper port 64a, 64b for sealing engagement with the respective upper and/or lower valve seal 42, 44, hole 23 is sealed when the upper or lower door 64a, 64b is in the closed position. The guide element 36 can drive the lower and upper doors 64a, 64b so that the upper and lower doors 64a, 64b provide the upper and lower seals independently of each other in the closed position. This arrangement provides a fault-free wellbore control apparatus 22. We note that the details of the lower port 64b, described above with reference to Figures 8a and 8b, are equally applicable to the upper port 64a.
[00114] With reference to Figure 9a, there are shown the upper and lower doors 64a, 64b in the closed position, thereby sealing hole 23. Figure 9b of the drawings is a horizontal sectional view through the apparatus shown in Fig. 2, with the lower door 64b in the closed position. Although the formation above the lower seal and additional seal has been described with respect to the lower port 64b of Figures 8a and 8b, we note that the upper port 64a can form an upper seal with the upper valve seal 42, in the same manner as described above. in relation to the lower port 64b. Similarly, we note that both the lower and upper ports 64a, 64b can sealably engage the upper and lower sealing seats 42, 44, as shown in Figure 9a. To the extent of displacement shown in Fig. 9a, ports 64a, 64b are shown sealing bore 3. It will be seen that upper surface 76 of port 64a contacts lower surface 78 of valve seal 42 and, similarly, lower surface 80da port 84b is shown contacting upper surface 82 of valve seal 44, thereby providing metal-to-metal seal between port and seals, to provide an effective metal-to-metal seal at two positions within the apparatus.
[00115] Reference is now made to Figs. 9a and 9b, 10, 11 and 12 of the drawings showing the wellbore control apparatus in the closed position. With reference to Fig. 10, it will be seen that the pistons have been hydraulically actuated to move the ports 64a, 64b to a closed position, so that the inner pistons 66a, 68a are shown displaced to a position where they extend from bore 23 in addition to their respective housing cylinders 30 and 32. Internally, this is best illustrated by reference to Figs. 9, 11, 12, which are respective horizontal and vertical sectional views similar to those of Figs. 5 and 6, respectively. With reference to Fig. 11, it will be seen that the outer pistons have been actuated and moved within the respective cylindrical housings to the positions shown and as such they are coupled to inner pistons 66a, 68a, these pistons being moved away from the bore of pit. However, the joining plates 30b, 32b are coupled to the shear ram drive rods 62a, 62b and these are pulled in the same direction as the pistons 66a, 68a, so that the shear rams 60a, 60b are displaced or pulled out in the opposite direction to the position shown in Fig. 11. In this case, the ports 64a, 64b are moved through the wellbore 23. It should be understood that if a tubular was present within the wellbore, the tubular would be first sheared by blades 54a, 54b to allow ports 64a, 64b to cover and seal the wellbore as shown in Figs. 11 and 12. Within each cylindrical housing 30 and 32, respective stop rings 70a, 70b are located limiting the extent of displacement of the outer and inner pistons, thereby adjusting the exact positioning of the ports to seal the wellbore.
[00116] As will be described in detail later, when the piston is in the closed position or in the open position, it can be retained there using a plurality of locking pins 72, which are shown arranged around the periphery of the cylinder. The locking pins are spring loaded to be retained in recesses 74 in the outer surface of pistons 66b, 68b.
[00117] Reference is now made to Fig. 13, which represents a vertical sectional view through the wellbore control apparatus in a view similar to Fig. 6, but with the lower shear ram assemblies 60b shown removed. The lower shear ram assembly shown here consists of the union plate 32b, the flange 34a and the shear ram consisting of the tie 62b, the displacement block 46b, the blade 54b and the gate 64b. Thus, we observe that by removing a shear ram in this way, the internal structure of the apparatus can be maintained and, for example, the blades 54a, 54b can be replaced and the doors 64a, 64b can also be replaced by types of seals or seals of a different material, thus facilitating the maintenance of the device. Figures 1 to 10, with no guide element 36 present in the main body 28. It is noted that, in other embodiments, the wellbore apparatus of Figures 11 to 13 may be provided with one or more guide elements, as described above.
[00118] Reference is now made to Figs. 14a, 14b and 15a and 15b of the drawings, which best illustrate the operation of the apparatus according to the invention. The apparatus of Fig. 14a is shown closed with the rams in a position so that the wellbore 23 is open with a tubular 75 passing through it and shown in dotted outline. Fig. 14b shows the apparatus actuated so that the hollow inner pistons 66a, 68a are moved outwardly and the tension joining plates 30b and 32b and the shear rams 60a and 60b coupled therein, so that the blades are engaged. cut 54a, 54b cut through the tubular which is shown separated in dotted outline 75. In the displacement range shown in Fig. 14b, ports 64a, 64b are shown sealing bore 23. It will be seen that the upper surface 76 of port 64a contacts the lower surface 78 of seal 42 and, similarly, lower surface 80 of port 64b is shown contacting upper surface 82 of seal 44, thus providing a metal-to-metal seal between the door and the seals, to provide an effective metal-to-metal seal. metal in two positions within the apparatus, similar to the arrangement described in the aforementioned UK patent GB2454850B. It will also be understood that the metal seals 42, 44 energize in contact with the housing 28, providing more metal-to-metal seals and avoiding the need for elastomeric seals.
[00119] Reference is made to Figs. 9, 15a and 15b, where it will be seen that the gate blocks 64a, 64b are tapered along the direction of travel shown as exaggerated tapered surfaces 67a, 67b, so that when the gate blocks move, the tapers pass over each other to create a motion displacement component that is perpendicular to the drive direction and parallel to the housing through hole. This perpendicular component, shown with blue arrows in Figs. 15a and 15b, is axial and is sufficient to create a material deflection within adjacent valve seats 42, 44, thereby energizing the metal-to-metal valve seat seal against surfaces 76, 80 of the respective ports 64a and 64b and also energizes seals 42, 44 in contact with housing 28, providing more metal-to-metal seals. The taper angle illustrated in Figs. 15b is not shown to scale. It is preferable that a shallow angle be used in order to generate the required preload to energize the metal-to-metal seals and to minimize the depth of the galley.
[00120] The minimum taper angle that can be used is limited by the preload capacity of the sealing arrangement and/or the actuator stroke length.
[00121] The maximum taper angle that can be used is limited by seal preload requirements and/or driver capacity and/or driver closures capacity.
[00122] A shallow angle is preferred in order to maximize the transfer of work done by the driver to seal the preload, but the angle must be sufficient to suit the system in terms of its manufacturing and assembly tolerances.
[00123] The taper angle can be so shallow that it is difficult to perceive by eye, but the doors will have enough taper to generate an intended component of displacement perpendicular to the direction of travel of the doors, enough to energize a seal.
[00124] This has a significant advantage that, once the valve is closed, the seal is already fully energized, independent of any wellbore fluid pressure or excitation, providing an extremely robust seal for both low pressure fluids and fluids of low density. This arrangement places all bore seal seats into a state of high compressive preload, regardless of the state of the bore conditions or conditions of any fluid within the bore. This provides a true self-energizing, bidirectional, metal-to-metal seal and high compressive preload seal state for full metal-to-metal seal use, thus providing a more robust and lasting seal integrity.
[00125] Figure 16 shows a graph of the relationship of pressure or hydraulic pressure applied to the actuators, for example, the internal and external pistons 66a, 66b, 68a, 68b, during the movement of the upper and lower ports 64a, 64b from the open position for closing hole 23 for different configurations of the upper and lower doors of a wellbore control apparatus. The solid line in Figure 16 refers to a wellbore control apparatus 22 with parallel gates, i.e. gates without a taper. The dashed line of Figure 16 illustrates a wellbore control apparatus 22 with tapered doors. The dotted line refers to a wellbore control apparatus with rams, which are pushed together to close the through hole.
[00126] Referring to Figure 16, it can be seen that at about 10 percent (A) of motion, pressure is increased for the actuators to move the ports into the hole from the closed position. For ram preventers, this initial pressure is highest when the bore pressure pressure has to be overcome to push the ports into the bore.
[00127] Between 20 and 30 percent of the movement (B), the actuator pressure increases, while the tubular contained in hole 23 is cut by cutting blades 64a, 64b. For the ram wellbore control apparatus, the movement ends at about 50 percent (C) when the rams only move to an intermediate point of hole 23. For the mode of a wellbore control apparatus with tapered ports and parallel ports (solid and dashed lines, respectively), port movement continues. At above 90 percent (D), the actuation pressure increases for the mode of a wellbore apparatus with tapered ports. This increase is due to the interaction of the upper and lower ports, e.g. eg, when the top and bottom ports 64a, 64b slide together. Alternatively or additionally, this increase in actuating pressure may be due to the interaction of the guide element 37 with the engaging elements 65a,65b of the upper and/or lower door 64a,64b.
[00128] In the modality of a wellbore control apparatus with parallel ports, the sealing provided by the upper and lower holes ports depends on the pressure or excitation of the wellbore fluid. By providing a wellbore control apparatus with tapered ports, the well seal is energized by the interaction and friction between the upper and lower seals 64a, 64b as described above. The use of tapered ports can minimize the occurrence of wellbore fluid leaks in the wellbore control apparatus and thus result in increased safety. Alternatively or additionally, by providing a wellbore apparatus with a guide element, the hole seal is energized, actuating the doors, e.g. eg tapered or parallel ports, for sealing engagement with the upper and/or lower valve seat 42, 44, as described above.
[00129] With reference to Figures 17a and 17b, they are shown enlarged views of the apparatus of Figure 1 in the open position (Figure 17a) and in the closed position of hole 23 (Figure 17b). As described with reference to Figure 2, the first and second actuator housings 30 and 32 are secured together by coupling arrangement 34. Each cylindrical actuator housing 30, 32 includes first and second actuators, which in this example include internal pistons 66a , 68a and the outer pistons 66b, 68b, as described above. As can be seen in Figures 17a and 17b, the actuator housings 30, 32 are coaxially arranged external to bore 23.
[00130] The coupling arrangement 34 is arranged to pull the first and second actuator housings 30, 32 together, in a direction longitudinal to the housing 27. Here, the coupling arrangement 34 biases or pulls the first and second actuator housings 30, 32 inwards and towards the hole 23 by applying an inwardly directed force and/or load, e.g. g ., a force and/or load towards hole 23, in the first and second actuator housings 30, 32.
[00131] In Figure 17b, the inner and outer pistons 66a, 68a, 66b, 68b have been hydraulically actuated to grind ports 64a, 64b to closed positions, as described above. As can be seen in Figure 17b, in the closed position the inner pistons 66a, 68a have been driven outwards in order to extend from their respective actuator housings 30, 32. The inner pistons 66a, 68a can exert a force and/or outward directed charge, e.g. a force and/or load directed away from bore 23 in the first and second actuator housings 30, 32, in use. In use, a force and/or load exerted by the coupling arrangement 34 on the first and second actuator housings 30, 32 is in an opposite or inverted direction to a force and/or load exerted on the first and second actuator housings 30 , 32 by actuating the internal pistons 66a, 68a when the doors are moved to the closed position.
[00132] Here, the coupling arrangement 34 minimizes and/or prevents movement, such as outward movement, of the first and second actuator housings 30, 32, when the doors 64, 64b are moved and/or actuated from the open position to the closed position of bore 63 by respective internal and external pistons 661, 68a, 66b, 68b.
[00133] As can be seen in Figure 17a and 17b, the coupling arrangement 34 is provided external to the hole 23, extending along a longitudinal direction of the housing 27. The coupling arrangement provides an efficient load path between the first and second driver housings 30, 32. The coupling arrangement avoids the use of flanges or the like to couple the driver housings 30, 32 to bore 23, which results in a weight reduction of the borehole control apparatus. pit.
[00134] In this embodiment, the coupling arrangement includes six elongated members or joining arrangements, three of which are shown in Figures 17a and 17b, indicated by reference numeral 35. We note that in other embodiments such as those shown in Figures 2 and 10, more or less than six elongate members 35 may be provided. Elongate members 35 are arranged parallel to each other in this example. Each of the joining arrangement 35 includes a first part or joining rod 36a and a second part or joining rod 36b. As can be seen in Figures 17a and 17b, the first and second joining portions 36a, 36b extend from the respective first and second actuator housings 309, 32.
[00135] The coupling arrangement 34 includes six connecting members or turnbuckles 38, three of which are shown in Figures 17a and 17b, for connecting the respective first and second connecting parts 36a, 36b of elongated members 35 together. in other examples, such as those shown in Figure 2 and 10, more or less than six connecting members 38 may be provided. Each turnbuckle 38 and each of the first and second joining part 36a, 36b have screw threads such as as left and right screw threads as in this example, so that rotation of turnbuckle 38 can pull first and second driver housings 30, 32 together.
[00136] The rotation of the turnbuckles allows the tension between the first and second actuator housings 30, 32 to be adjusted or varied. For example, the tension between the first and second actuator housings 30, 32 can be varied by rotating the turnbuckles 38 to pull the first and second actuator housings 30, 32 together or by rotating the turnbuckles 38 to release the tension between the first and second actuator housing 30, 32.
[00137] Reference is now made to Figs. 18a and 18b of the drawings, in which, in a manner similar to that shown and described with reference to Fig. 13, an end plate and associated shear ram assembly are shown removed to allow access to the interior of the apparatus. This is made possible by providing the actuators 66a, 68a as hollow pistons around the closing body, which are the doors, so that the pistons and doors are effectively in parallel rather than in series. This structure has the advantage of shortening the overall length of the arrangement, compared to an arrangement where the piston and port are in series, and furthermore, because the ram is mounted on the joint plate, the removal of the plate. union and ram is not impeded or hindered by the location of the actuator, which means that as shown in Figs. 15a and 15b, the assembly and ports can be removed, with the actuator remaining in situ. Similarly, we have also observed that it is possible to disconnect the piston driver from the door and tie rod, thereby allowing the driver to be function tested in isolation, without operating the door. In addition, the shear ram tie, which provides transmission to the valve port stroke, can remain in situ while the actuator is removed, providing the significant advantage of eliminating any condition that disturbs the valve pressure integrity when maintenance or removal of the driver.
[00138] Operation of the external piston arrangement shown in Figs. 1 to 18 will now be described in detail with reference to Figures 19a to 19e. We note that when the pistons are controlled by hydraulic fluid, it is important to provide a control system that ensures that the inner and outer pistons described above are kept in position and do not reciprocate in the event of a hydraulic failure. This is provided using a control mechanism locking the reciprocating piston position within a hydraulic cylinder.
[00139] With reference to Figs. 19a to 19e, which show the outer piston 66b in various stages of actuation, it will be seen that the hydraulic cylinder has two actuating volumes 82, 84, which are isolated by the outer piston 66b, 68b, a volume 82 for extending the piston and the another volume 84 to collect the piston. The piston has a sealing arrangement provided by seals 86, 88, which separates the actuating volumes 82, 84 and also insulates and defines a third volume 90, which exists between the piston seals 86, 88. This third volume 90 moves with the piston as it moves within the housing over the main volume defined between the outer cylinders 30, 32 and the main body of the apparatus 28, as best seen in Figs. 14a and 14b.
[00140] Volume 90 is independently controlled when the two drive volumes 84, 86 and is pressurized by hydraulic fluid via orifice 92. Pressurizing this volume controls a series of circumferentially arranged locking pins 72. As shown in all diagrams mentioned above, it should be understood that each locking pin is spring loaded with a spring washer (not shown in the interest of clarity), which means that each locking pin is biased into engagement with one of the piston-containing grooves 94, thus locking the piston in one of two positions, that is, in the closed position or in the open position. Applying hydraulic pressure to volume 90 will force the locking pins against the lock washers, moving them out of engagement with the bearing groove 94 and allowing the internal external piston to drive and the rams to move between the open and the closed position as described above.
[00141] In Figure 19a it will be seen that the piston is locked in a retracted position so that the pins are protruding into the groove 94. Hydraulic pressure is applied via line 92 to force the locking pins to retract as shown in Fig. 19b. This allows hydraulic pressure to be applied to volume 86 to extend the piston as shown in Fig. 19c. When hydraulic pressure is released from volume 1 and volume 3, the locking pins are spring biased into position so that the pins engage with groove 94. This prevents the piston from recoiling in the event of hydraulic failure.
[00142] Reference is now made to Figs. 20a, 20b and Figs. 21a, 21b, which explain how the tie plates are retained within the internal piston driver and how the tie plates are then removed so that the ram assembly can provide access to the interior of the apparatus, as described with reference to the Figures 12, 12b.
[00143] Referring first to Fig. 20a, it will be seen that the end plate and driver have three square section slots 100a,b,c,102a,b,c spaced apart, and there is a C-ring 104a,b,c disposed at each pair of slots shown. We note that the grooves are large enough to accommodate the C-rings shown, but they are also large enough to allow displacement of the C-rings to joint plate 32b or to the driver, as will be described. This is achieved by providing slots 104 in the joint plate, which are arranged around the periphery of the joint plate. The slits extend through the joint plate and allow the wedges to be inserted so that once the wedges 106 (Fig. 20b) are inserted into the C-rings, they are moved into the grooves of the internal actuating piston and this allows the studs and nuts to be rotated and releases the joint plate 32b, which contains the shear ram assembly 60a. The wedges 104, when inserted, allow removal of the joining plate 32b in the direction of the arrow shown in Fig. 20b.
[00144] We note that various modifications can be made in the modality of the apparatus and its parts described herein above without departing from the scope of the invention.
[00145] For example, we have noted that port blocks 64a, 64b need not be tapered, although the provision of tapered port blocks provides the aforementioned advantage of energizing the seals so that once the valve is closed, a extremely robust seal is provided for low pressure fluids and low density fluids, thus providing better seal integrity.
[00146] The material of the blades can be Inconel or any equivalent hard material, sufficient to cut through tubulars and the like. The axial slots 104, which intersect the circumferential slots, as shown in Figs. 20 to 21, could also be placed on the driver as well as or instead of the end plate 32b. It will also be understood that the C-rings 102 can be displaced by other methods, such as providing a camshaft with surfaces that contact each of the C-rings and the location of the camshaft could displace the C-rings into the grooves, over the driver or over the end plate to allow the end plate to be removed.
[00147] We thus observe that the aforementioned device provides significant advantages over the technique, in terms of providing energized sealing integrity and ease of access, to allow maintenance of the interior of the device. The arrangement is such that the driver can be removed to leave the door in position, thus ensuring sealing integrity, or the shear ram can be removed, allowing replacement of blades and seals, facilitating quick maintenance and significantly reduced time and, therefore avoiding the expenses of the existing arrangement. The structure described above is applicable to various apparatus sizes from the 12.7 cm (5") to 17.78 cm (7") product all the way to a 47.62 cm (18% inch) product , all operating on a similar principle to the aforementioned modality. For example, ribs of 37 can be rejected with respect to a longitudinal axis A of the housing 27.
[00148] For example, the recesses 69a, 69b can be refused with respect to a longitudinal geometric axis B of the upper and/or lower door 64a, 64b.

权利要求:
Claims (18)
[0001]
1. Wellbore control apparatus (20), comprising: a housing (27) having a guide element defining a path, the housing (27) defining a through hole (23) for receiving a tubular; a first port (64a) and a second port (64b) located within the housing (27), the first and second ports (64a, 64b) being adapted to engage with the guide element, wherein in use the first and second ports ( 64a, 64b) are movable by an actuating force along the path defined by the guide element in a direction transverse to the through hole (23) between an open position of the through hole (23) and a closed position of the through hole (23) a first sealing seat (42) for forming a first seal with the first port (64a) in the closed position to seal the through hole (23), characterized in that the guide element causes displacement of the first port (64a) in a direction perpendicular to the transverse movement of the first by ta (64a), when the first door (64a) is moved from the open position to the closed position, and a second sealing seat (44) adapted to form a second seal with the second door (64b) in the closed position to seal the hole transverse (23), wherein the guide element causes displacement of the second door (64b) in a direction perpendicular to the transverse movement of the second door (64b) when the second door (64b) is moved from the open position to the closed position.
[0002]
2. Wellbore control apparatus (20) according to claim 1, characterized in that the first and/or second seal minimizes or prevents the flow of fluids, such as wellbore fluids, through the through hole (23).
[0003]
3. Wellbore control apparatus (20) according to any one of claims 1 or 2, characterized in that the guide element is arranged, in use, to actuate the first and/or second door (64b) in sealing engagement with the respective first and/or second sealing seat (44) in the closed position.
[0004]
4. Wellbore control apparatus (20) according to any one of claims 1 to 3, characterized in that in the closed position the first and/or second door (64b) makes contact with the respective first and/or second seal seats to form the first and/or second seals.
[0005]
5. Wellbore control apparatus (20) according to any one of claims 3 or 4, characterized in that the through hole (23) is sealed when the first or second door (64b) is in the closed position or when both the first and second ports (64a, 64b) are in the closed position.
[0006]
6. Wellbore control apparatus (20) according to any one of claims 1 to 5, characterized in that the displacement of the first and/or second port (64b) caused by the guide element is in a parallel direction to the through hole (23).
[0007]
7. Wellbore control apparatus (20) according to any one of claims 1 to 6, characterized in that the displacement of the first and/or second door (64b) creates a material deflection within the respective first and /or second seal seat (44), which energizes the first and/or second seal.
[0008]
8. Wellbore control apparatus (20) according to any one of claims 1 to 7, characterized in that the guide element actuates the first and second ports (64a, 64b) so that the first and the second ports (64a, 64b) provide the first and second seal independently of each other in the closed position.
[0009]
9. Wellbore control apparatus (20) according to any one of claims 1 to 8, characterized in that the first port (64a) is tapered and the second port (64b) is tapered, and a taper of the first and second doors (64a, 64b) allow the first and second doors (64b) to coat each other when the first and second doors (64a, 64b) are in the closed position.
[0010]
10. Wellbore control apparatus (20) according to any one of claims 1 to 9, characterized in that the guide element is at least one of: a guide element arranged in the housing (27) in a direction transverse to the through hole (23); a guide element inclined or inclined with respect to a longitudinal geometric axis of the housing (27); and a guide element arranged within the housing (27) to define an acute angle to a longitudinal geometric axis of the housing (27).
[0011]
11. Wellbore control apparatus (20) according to any one of claims 1 to 10, characterized in that the guide element has at least one of: a protrusion, recess and/or groove, such as a elongated bulge, recess and/or groove arranged in the housing (27) in a direction transverse to the through hole (23); and, a plurality of protrusions, recesses and/or grooves, such as elongate protrusions, recesses and/or grooves, arranged in the housing (27) in a direction transverse to the through hole (23).
[0012]
12. Wellbore control apparatus (20) according to any one of claims 1 to 11, characterized in that the housing (27) comprises a first and a second guide element, provided in the housing (27) of so as to oppose each other.
[0013]
13. Wellbore control apparatus (20) according to any one of claims 1 to 12, characterized in that the first and/or second port (64b) is adapted to engage with the guide element.
[0014]
14. Wellbore control apparatus (20) according to any one of claims 1 to 13, characterized in that the first and/or second door (64b) includes an engaging element, arranged to mate, interoperate and /or coat with the housing guide element (27).
[0015]
15. Wellbore control apparatus (20) according to claim 14, characterized in that the engagement element has at least one of: a protrusion, recess and/or additional groove to mate, interoperate and/or coat the respective protuberance, recess and/or groove of the guide element; and, a plurality of additional protrusions, recesses and/or grooves for mating, interoperating and/or co-coating with the respective plurality of protrusions, recesses and/or grooves of the guide element.
[0016]
16. Wellbore control apparatus (20) according to any one of claims 14 or 15, characterized in that the coupling element is inclined or declined in relation to a longitudinal geometric axis of the first and/or second door (64b).
[0017]
17. Method for sealing a wellbore, characterized in that it comprises: providing a wellbore control apparatus (20) as defined in any one of claims 1 to 16; actuating or moving a first and/or second door (64b) in a direction transverse to a through hole (23) from an open position of the through hole (23) to a closed position of the through hole (23); engaging the first port (64a) with a first sealing seat (42 ); and form a first seal between the first port (64a) and the first seal seat (42) to seal or close the through hole (23).
[0018]
18. Method for maintaining the interior of a wellbore control apparatus (20) as defined in any one of claims 1 to 16, characterized in that it comprises the steps of removing an end cap from a wellbore control apparatus. well hole (20), the end cap being coupled to a shear ram assembly, remove the end cap and the shear ram assembly to allow replacement of a cutting blade, a seal port or a shear seal. valve.

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同族专利:

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公开号 | 公开日

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US20190345789A1|2019-11-14|

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AU2014279794B2|2017-08-17|

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US10989010B2|2021-04-27|

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CA2915074A1|2014-12-18|

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BR122020024398B1|2022-01-25|

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AU2017261567A1|2017-12-07|

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AU2017261567B2|2018-12-20|

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EP3008280A2|2016-04-20|

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US20160138356A1|2016-05-19|

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AU2017261566B2|2018-07-05|

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US20190264525A1|2019-08-29|

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AU2014279794C1|2019-03-07|

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EP3008280B1|2018-12-26|

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AU2017261568A1|2017-12-07|

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CN111764860A|2020-10-13|

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CA3100433A1|2014-12-18|

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US11060373B2|2021-07-13|

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CN111764859A|2020-10-13|

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WO2014199184A3|2015-07-16|

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CN105492716A|2016-04-13|

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AU2017261566A1|2017-12-07|

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DK3008280T3|2019-04-08|

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BR112015031290A2|2017-07-25|

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AU2014279794A1|2016-02-11|

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US10443336B2|2019-10-15|

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WO2014199184A2|2014-12-18|

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CN105492716B|2020-05-12|

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GB201310613D0|2013-07-31|

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法律状态:
2018-11-06| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2020-05-19| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2021-06-22| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-07-20| B350| Update of information on the portal [chapter 15.35 patent gazette]|

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2021-08-10| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 16/06/2014, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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GBGB1310613.3A|GB201310613D0|2013-06-14|2013-06-14|Well bore control system|

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GB1310613.3|2013-06-14|

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PCT/GB2014/051842|WO2014199184A2|2013-06-14|2014-06-16|Well bore control system|BR122020024398-8A| BR122020024398B1|2013-06-14|2014-06-16|Wellbore control apparatus, method of sealing a wellbore, and method of maintaining the interior of a wellbore control apparatus|